PRO TECHNICIAN

Inspection

Inspect Synchronizer Ring

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Gear
Shaft
Key spring
Synchronizer ring
Shift fork
Hub sleeve
Clutch hub
Shifting key
Shift fork shaft
When the shift lever is operated, the synchronizer ring is pressed against the gear cone, causing the gear rotation speed to increase or decrease accordingly. This eliminates the difference in shift-gear rotation. Consequentially, the friction between the gear cone and ring gradually wears down the inner wall of the synchronizer ring. As the wear increases, the gap between the gears decreases causing the synchronizer ring to slip and gears fail to mesh smoothly.
When synchronizer ring is normal.
When synchronizer ring is worn.

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